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Tool Work Fig. d) None of the mentioned Thus the tool is made by tough, strong and ductile materials like steel, stainless steel etc. In ultrasonic machining, a tool is made to vibrate or oscillate at ultrasonic frequency [20 to 30 kHz] in a direction normal to the surface being machined. c) 40 – 50 µm All Rights Reserved. b) 25 L/min b) False Ultrasonic Machining Process The tool present in the machine for cutting the materials is made from a soft material as compared to the work piece. In ultrasonic machining, tool is made of (A) Tungsten carbide (B) Brass or copper (C) Diamond (D) Stainless steel Correct Answer 3. Although manufacturing technologies are well developed for materials like metals and their alloys, considerable problems still exist in the fabrication of hard and brittle materials including ceramics and glass. In this page you can learn important soldering questions answers, solved soldering process questions answers etc. View Answer, 10. View Answer, 2. a) True a) Only rotation b) Only oscillation c) Oscillation and rotation d) None of the mentioned View Answer Answer: c Explanation: The process, which uses USM for drilling, is known as Rotary Ultrasonic Machining (RUM). a) 5—10 Hz b) 5—10 kHz c) 12—19 Hz d) 19—25 kHz View Answer 15. View Answer, 7. Increasing volume concentration of abrasive in slurry would affect MRR in which of the following manner? 3. This set of Manufacturing Processes Multiple Choice Questions & Answers (MCQs) focuses on “Ultrasonic Machining – 1”. The work tool used in ultrasonic machining is different from the ones used in a standard process. In metal machining, the zone where the heat is generated due to friction between the moving chip and the tool face, is called (A) Friction zone (B) Work-tool contact zone (C) Shear zone (D) None of these a) electrical _ is a non-traditional machining processes that depends on the eroding effects of different reagents. c) Carbides Their superior physical and mechanical properties lead to long machining cycle and high production cost. Match List-I (Machining process) with List-II (Associated medium) and select the correct answer using the codes … c) free flowing impact of the abrasive View Machining MCQ Questions (1).pdf from MECHANICAL me 143 at Alexandria University. b) False The first report on the equipment and technology appeared during 1951-52. 13. 1. d) 19—25 kHz Participate in the Sanfoundry Certification contest to get free Certificate of Merit. During ultrasonic machining, the metal removal is achieved by (a) high frequency eddy currents (b) high frequency sound waves (c) hammering action of abrasive particles (d) rubbing action between tool and workpiece 2. c) Thermal energy Under what frequency ultrasonic machining is done? d) creep b) Concentrator a) Magnetostrictor 5. Ultrasonic Machining (USM) and Ultrasonic Machining Tool: The use of ultrasonics in machining was first proposed by L. Balamuth in 1945. here is complete set of 1000+ Multiple Choice Questions and Answers, Prev - Advanced Machining Questions and Answers – Ultrasonic Machining – Introduction, Next - Advanced Machining Questions and Answers – USM – Material Removal, Advanced Machining Questions and Answers – Ultrasonic Machining – Introduction, Machine Design Questions and Answers – Cast Steel & Aluminium Alloys, Chemical Engineering Questions and Answers, Instrumentation Transducers Questions and Answers, Mechanical Operations Questions and Answers, Linear Integrated Circuits Questions and Answers, Electronic Devices and Circuits Questions and Answers, Mechanical Behaviour & Testing of Materials Questions and Answers, Manufacturing Engineering / Processes I Questions and Answers, Mechanical Engineering Questions and Answers, Manufacturing Engineering / Processes II Questions and Answers, Machine Tools & Machining Questions and Answers, Advanced Machining Processes Questions and Answers, Advanced Machining Questions and Answers – Laser Beam Machining-Introduction, Advanced Machining Questions and Answers – EBM-Applications, Advantages and Disadvantages, Advanced Machining Questions and Answers – EDM-Surface Integrity, Advanced Machining Questions and Answers – Electronbeam Machining-Introduction, Equipment and Material removal, Advanced Machining Questions and Answers – Electro Discharge Machining-Introduction, Advanced Machining Questions and Answers – USM – Factors Affecting MRR, Advanced Machining Questions and Answers – AWJM – Machining System. Ultrasonic machining (USM) can be classified as which of the following type of non-traditional machining process? Traffic tools, such as cars, trains, planes, etc 3. This set of Advanced Machining Processes Multiple Choice Questions & Answers (MCQs) focuses on “USM – Machining System”. (a) Laser d) initially decrease and then increase MRR In ultrasonic machining, a tool of desired shape vibrates at an ultrasonic frequency of around 19—25 kHz with an amplitude of around 15 – 50 μm over the workpiece. a) chip carriers b) fouling failure In Ultrasonic Machining, magnetostrictor converts magnetic energy into which type of energy? Which of the following material is not generally machined by USM? b) Electrical energy ; 2. Participate in the Sanfoundry Certification contest to get free Certificate of Merit. Sanfoundry Global Education & Learning Series – Advanced Machining. Drilling in Ultrasonic Machining is done, by which motion of the tool? d) All of the mentioned c) 50 L/min a) 1 – 10 µm View Answer, 5. This phenomenon is more critical for micro rotary ultrasonic machining. ASWDC (App, Software & Website Development Center) Darshan Whether a workpiece is made of glass, ceramic or even quartz, its physical dimensions can be altered using ultrasonic machining. All kinds of weapons and equipment: guns, canon, tanks, rockets, et… d) episodic acute stresses View Answer, 6. To practice all areas of Advanced Machining, here is complete set of 1000+ Multiple Choice Questions and Answers. a) 0.0001 – 0.001 µm View Answer, 9. In USM, tool tips must have low resistance and fatigue strength. The process is more effective on materials that have hardness more than RC 40, but it is used on almost all The ultrasonic machining is best suited for materials that are a) Soft and ductile b) Soft and brittle c) Hard and brittle d) Hard and ductile Q9. Ultrasonic machining is a subtractive manufacturing process that removes material from the surface of a part through high frequency, low amplitude vibrations of a tool against the material surface in the presence of fine abrasive particles. 1. Ultrasonic Machining Process description The tool, which is negative of the workpiece, is vibrated at around 20 kHz with an amplitude between 0.013mm and 0.1mm in an abrasive grit slurry at the workpiece surface. b) decrease MRR d) thickening agent for the slurry Tool in USM is generally made from which of the following materials? d) Germanium During USM, cracks are produced due to _____ a) Balamuth View Answer, 5. a) 10 L/min 15. In case of brittle materials, the material is removed by crack initiation. Under what frequency ultrasonic machining is done? All Rights Reserved. Between tool and work piece, there is a slurry of abrasive. In an ultrasonic machine tool, ultrasonic vibrations are transmitted to a tool and then to the material through abrasive particles in a slurry. a) von-mises stresses 15. a) Glass b) Ceramic c) Carbides d) Steel View Answer 14. Join our social networks below and stay updated with latest contests, videos, internships and jobs! Electrochemical Machining (ECM) Ultrasonic Machining (USM) Electron Beam Machining (EBM) Laser Beam Machining (LBM) and Electric Discharge Machining (EDM) (a) USM, LBM, EBM, EDM, ECM (b) EBM, LBM, USM, ECM, EDM (c) LBM, EBM, USM, ECM, … If a workpiece is sensitive to thermal fluctuates, it can be safely altered using this machining process. Tool: The tool should be designed as like when the operation is Sanfoundry Global Education & Learning Series – Manufacturing Processes. a) Copper a) Glass In ultrasonic machining, the abrasive particles act as the __________ Velocity Transformer: It holds the tool firmly. b) False The vibrating frequency used for the tool in Ultrasonic machining is of the order of a. Ultrasonic machining involves imparting ultrasonic vibrations (of frequency ~20 kHz) to a tool to effect material removal. 4. At present, most of our products are manufactured and assembled by traditional methods, such as: 1. c) 1 – 10 µm To practice all areas of Manufacturing Processes, here is complete set of 1000+ Multiple Choice Questions and Answers. Working of Ultrasonic Machining is the gap between tool and work piece is 0.25 mm. View Answer. © 2011-2020 Sanfoundry. Generally the tool is pressed Ultrasonic Machining is a non-traditional process, in which abrasives contained in a slurry are driven against the work by a tool oscillating at low amplitude (25-100 microns) and high frequency (15-30 kHz). View Answer, 7. Ultrasonic Machining is a non-conventional machining process in which the Harder material is machined. The machining system of USM contains which of the following components? b) Ceramic c) Tools and slurry This test is Rated positive by 85% students preparing for Mechanical Engineering.This MCQ test is In USM, material removal may occur due to _____ The traditional mechanical machining has a long history, it has played a great role in human production and material civilization. View Answer, 2. a) 5—10 Hz Of the following scientists, who discovered magnetostrictor effect? 10,000 oscillations per 5. c) 12—19 Hz At what rate slurry is pumped through nozzle in USM? In ultrasonic machining (USM), the tool is pressed downward. a) Mechanical energy The tool is made up of ductile material. c) Silicon d) Turing What is the value of the amplitude obtained when we use mechanical amplifier? View Answer, 3. Jan 01,2021 - Unconventional Machining Process - 3 | 10 Questions MCQ Test has questions of Mechanical Engineering preparation. b) Steve O Flawer b) Glass c) would not change MRR Micromachining & Abrasive Jet Micromachining, here is complete set of 1000+ Multiple Choice Questions and Answers, Prev - Manufacturing Processes Questions and Answers – Abrasive Jet Micromachining – 14, Next - Manufacturing Processes Questions and Answers – Ultrasonic Machining – 2, Manufacturing Processes Questions and Answers – Abrasive Jet Micromachining – 14, Manufacturing Processes Questions and Answers – Ultrasonic Machining – 2, Foundry and Forging Questions and Answers, Casting, Forming & Welding II Questions and Answers, Prestressed Concrete Structures Questions and Answers, Chemical Engineering Questions and Answers, Chemical Process Calculation Questions and Answers, Mechanical Engineering Questions and Answers, Mechanical Behaviour & Testing of Materials Questions and Answers, Separation Processes Questions and Answers, Aerospace Materials and Processes Questions and Answers, Machine Tools & Machining Questions and Answers, Manufacturing Engineering / Processes I Questions and Answers, Manufacturing Engineering / Processes II Questions and Answers, Advanced Machining Processes Questions and Answers, Manufacturing Processes Questions and Answers – Abrasive Jet Micromachining – 1, Advanced Machining Questions and Answers – USM – Factors Affecting MRR, Manufacturing Processes Questions and Answers – Electro-Chemical Machining – 5, Advanced Machining Questions and Answers – Ice Jet Machining, Advanced Machining Questions and Answers – Abrasive Water Jet Machining – Introduction. © 2011-2021 Sanfoundry. b) 0.001 – 0.1 µm d) 75 L/min c) Joule View Answer, 4. a) True 1. c) finishing particles b) hertzian stresses In ultrasonic machining (USM), the tool is pressed downward. b) 5—10 kHz In ultrasonic machining processes, a formed tool made of ductile and tough material, having the shape of the cavity to be machined is made to vibrate against the workpiece surface, and between the two, continuous flow of slurry of b) intenders a) increase MRR www.gtu-mcq.com is an online portal for the preparation of the MCQ test of Degree and Diploma Engineering Students of the Gujarat Technological University Exam. The tool is usually made from materials such as soft steels and nickel. Explanation of Ultrasonic Machining: During machining, the equal and opposite reaction, impact loads produced by the workpiece will be acting on to the tool, so that if the tool is made by using the hard material, the 9.2.1 The USM process In ultrasonic machining, a tool of desired shape vibrates at an ultrasonic frequency (19 ~ 25 kHz) with an amplitude of around 15 – 50 μm over the workpiece. c) principal stresses Arrange the processes in the increasing order of their maximum material removal rate. Household appliances: refrigerators, washing machines, air conditioners, etc. c) mechanical View Answer, 4. b) optical Tool in USM is generally made from which of the following materials? Ultrasonic machining doesn’t require heating workpieces. View Answer, 8. a machining unit for shaping various solid materials. d) Steel a) True d) chemical In the present study, an effort was made to do micro drilling operation of Ø0.3 mm tool with varying geometry, having different wall thicknesses and abrasive d) 10 – 100 µm View Answer, 8. 1. View Answer. 3. The tool is often made of a softer material with a high plasticity. a) fatigue failure What is the value of the amplitude obtained without mechanical amplifier? 1. In Ultrasonic Machining, Magnetostrictor is energized at ultrasonic frequency. View Answer, 6. b) False a) True Advanced Machining Process - Mechanical Engineering (MCQ) questions and answers Home >> Category >> Mechanical Engineering (MCQ) questions and answers >> Advanced Machining Process 1) The Laser Beam Machining process can be carried out, when the media for energy transfer between tool … Electrical discharge Machining b. Electrochemical grinding c. Electrochemical Machining d. Ultrasonic Machining (Ans:c) 29. The tool used in ultrasonic machining should be such that indentation by abrasive particle, does not leads to brittle fracture of it. b) 10 – 40 µm In Ultrasonic Machining, Magnetostrictor is energized at ultrasonic frequency. It is easy to … d) 50 – 100 µm Join our social networks below and stay updated with latest contests, videos, internships and jobs! View Answer, 3. a) True b) False View Answer Answer: a Explanation: To oscillate, magnetostrictor must be energized to ultrasonic frequency in USM. Turing View Answer, 2 in the sanfoundry Certification contest to get Certificate... Strong and ductile materials like Steel, stainless Steel etc, such as soft steels and nickel ) Steel Answer. ( MCQs ) focuses on “ USM – Machining System of USM contains which of the mentioned View,. Tool is pressed downward with a high plasticity material through abrasive particles in a process! This set of 1000+ Multiple Choice Questions and Answers 5—10 kHz c thermal... 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The amplitude obtained without mechanical amplifier Global Education & Learning Series – Manufacturing Processes, here is complete set Advanced! Khz View Answer, 2 Machining System ” a slurry of abrasive micro rotary ultrasonic Machining is done by! Tools and slurry d ) 75 L/min View Answer 15 and technology appeared during 1951-52 Questions. ) Steel View Answer 14 ) can be safely altered using this Machining process and! Through nozzle in USM, tool tips must have low resistance and strength! And slurry d ) all of the following components electrical b ) Ceramic c ) 50 L/min )! Networks below and stay updated with latest contests, videos, internships and jobs materials, tool... By crack initiation ultrasonic frequency Questions of mechanical Engineering preparation stay updated latest... 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Processes, here is complete set of 1000+ Multiple Choice Questions and Answers process - 3 | Questions. Crack initiation transmitted to a tool and work piece, there is a slurry of in. Is sensitive to thermal fluctuates, it can be safely altered using Machining... ( 1 ).pdf from mechanical me 143 at Alexandria University ) chemical View Answer, strong ductile... Planes, etc 3 use of ultrasonics in Machining was first proposed L.!, planes, etc a ) Balamuth b ) 5—10 Hz b ) View... Safely altered using this Machining process - 3 | 10 Questions MCQ Test has of. Jan 01,2021 - Unconventional Machining process - 3 | 10 Questions MCQ Test has Questions of mechanical Engineering.. Concentrator c ) mechanical d ) initially decrease and then to the material through abrasive particles a. A workpiece is sensitive to thermal fluctuates, it can be classified which! Machined by USM work piece, there is a non-traditional Machining process with a high plasticity can be as! And slurry d ) None of the tool is usually made from which of the following scientists who... Khz c ) would not change MRR d ) 19—25 kHz View Answer, 8 volume concentration of abrasive slurry. Is of the amplitude obtained without mechanical amplifier vibrating frequency used for the tool is often made of softer... ) None of the following components slurry of abrasive videos, internships and jobs to long Machining cycle high! ) initially decrease and then to the material through abrasive particles in a slurry of.. Engineering preparation case of brittle materials, the tool is often made of a softer with! Turing View Answer 14, 5 materials such as soft steels and.. Mrr View Answer, 5 is complete set of 1000+ Multiple Choice Questions & Answers MCQs. Answers ( MCQs ) focuses on “ USM – Machining System ” Machining cycle and high production.. Materials such as: 1 a softer material with a high plasticity Processes, here is complete of! ) optical c ) thermal energy d ) Steel View Answer, 2 the increasing of. ) 75 L/min View Answer 15 here is complete set of 1000+ Multiple Choice Questions and Answers case of materials! Physical and mechanical properties lead to long Machining cycle and high production cost is pressed downward Certificate. Slurry of abrasive ) decrease MRR c ) would not change MRR d ) Germanium View,... | 10 Questions MCQ Test has Questions of mechanical Engineering preparation at present, most of products. In USM is generally made from materials such as cars, trains, planes, etc of..., such as cars, trains, planes, etc - 3 | 10 Questions MCQ has. Depends on the equipment and technology appeared during 1951-52 ) all of the mentioned View Answer Machining System of contains... Removal rate converts magnetic energy into which type of energy is removed by crack initiation 3 | Questions!, washing machines, air conditioners, etc Questions of mechanical Engineering preparation soft steels and nickel Processes depends! Fluctuates, it can be safely altered using this Machining process kHz c ) Joule d ) 75 L/min Answer... ) False View Answer 15 following components ultrasonics in Machining was first proposed by L. Balamuth in 1945 in.! L/Min View Answer, 5 videos, internships and jobs sanfoundry Global Education & Learning Series Manufacturing... Of ultrasonics in Machining was first proposed by L. Balamuth in 1945 ) all of the materials! Copper b ) False View Answer, 5 removed by crack initiation energy d ) decrease. Of USM contains which of the following scientists, who discovered Magnetostrictor effect Series – Advanced Machining False View 14... ) Concentrator c ) Carbides d ) 75 L/min View Answer, 2 report on the equipment technology. Technology appeared during 1951-52 L/min d ) all of the following scientists, who discovered Magnetostrictor effect in! ), the tool is pressed downward phenomenon is more critical for micro rotary ultrasonic Machining, is..Pdf from mechanical me 143 at Alexandria University grinding c. Electrochemical Machining d. ultrasonic (. To long Machining cycle and high production cost energized at ultrasonic frequency present, most our! The order of their maximum material removal rate are manufactured and assembled by traditional methods, such as 1... Fluctuates, it can be classified as which of the following type of non-traditional Machining process for the is., here is complete set of Advanced Machining made by tough, and! As cars, trains, planes, etc who discovered Magnetostrictor effect Machining process 3... Effects of different reagents increasing order of a ) Steel View Answer, 8 in of...: the use of ultrasonics in Machining was first proposed by L. Balamuth in 1945 5.
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